A16B-0160-0270

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A16B-0160-0270,

A16B-0160-0270

我國工業(yè)機器人與金屬成形機床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應(yīng)用所處水平較低，諸多先進技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標準規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項目受阻?？傮w而言，在工業(yè)機器人與金屬成形機床集成應(yīng)用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當前我國工業(yè)機器人與金屬成形機床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標。制造商應(yīng)立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進技術(shù)的應(yīng)用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進行聯(lián)動設(shè)計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機統(tǒng)一體。此設(shè)計與調(diào)整不單是改變機床機械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機械結(jié)構(gòu)設(shè)計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機制，并在機制中建立必要的技術(shù)標準與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應(yīng)用與普及。另一方面，在汽車金屬成形機床制造領(lǐng)域，應(yīng)加強對工業(yè)機器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。

上億庫存，國內(nèi)外近千個倉庫，公司部分產(chǎn)品型號如下，歡迎聯(lián)系哦~！

軟啟動器 3RW40282BB04

電機啟動器 3VU13401TC00

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1746-R15 SLC Replacement Retainer Clip

1786-RG6F ControlNet Coax 1000 Ft High Flex Cable

193-EPT E1 Plus Module 193-EPT

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MicroLogix 1500/1769 System 9399-RL50GRPT RSLOGIX 500 GETTING RESULTS GUIDE (PORTUGUESE)

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RSI Software Products 9324-RLD600ENE RSLOGIX 5000 FULL EDITION, ENGLISH

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1606-XLE120E-2 480VAC Input 24VDC Out 5A Power Supply

1762-OX6I MicroLogix 6 Point Relay Output Module

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194L-HCDH-001 IEC Control And Load Sw Actuator

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IC200MDL744LT OUTPUT 5/12/24VDC NEG LOGIC 0.5A PER PT (2 GROUPS OF 16) 32PT (LT)

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Motion Control 2090-XXNFY-S01 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,1M

CBL-T7-MP-20 Power Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 20 Ft.

IC641PCC122 Logic Engine (runtime) w/o GUI - 128 Points

IC800SSD216S1 16 Amp S2K Series Servo Amplifier, 230 VAC

PR-PAT-DX-1.2 Proficy DX, PAT Software, Non Pharm

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20DD730A0ENNBNANE PowerFlex 700S AC Drive 730 A 600 Hp 20D

20YD460W0ANNANA0 PowerFlex 700AFE 460A Active Front End

2711P-B7C4D9 PanelView Plus Terminal

280-PWRM35C-M3 ArmorStart Three-Phase Power Media

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1492-MS5X12V1-10 Connection Products

1495-N61 Protective Fuse Cover

行程開關(guān) 3SE53120SE11

運行版軟件 6AV2105-0TA04-0AA0 SIMATIC WinCC Runtime 專業(yè)版 262144 PowerTags V14

1585J-M4TBJM-6 RJ45 Ethernet Media

1756-OF8IH ControlLogix 8 Pt A/O HART Isolated

188-K1C060-N 6 A Miniature Circuit Breaker

194E-HE4G-175 194E Load Switch Actuator

2090-CFBM7DF-CEAA09 MP-Series 9m Servo Feedback Cable

2090-UXLF-123 Ultra Series 23A AC Line Filter

BC646PEW100 OP EWS Development Software Unltd I/O w/GC

GC647IFCLNTCRN GCC iFIX iClient Run

IC200ALG266 Analog b 15 bit, 4-20mA, current, 15 channel. TUV approved.

IC646IFCLNTCRO050K iFIX iClient Read Only 50 PK Keyless (M1 Kit Part)

IC647IFPRDV00150K iFIX Profsnl SCADA 150 I/O Development (M1 Kit Part)

IC660SLA021 Red Safety Label Kit for IC660BBA021Genius Blocks

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Industrial Computers 6182H-7BRH4D VVCE 700, KEY/TOUCH, STD MEM, ENET, DC

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Operator Interface 2711P-K15C4B1 PV PLUS 1500, KEYPAD, ENET, AC PS, STD MEM

Support 9352-WAB300S SUPT RENEWAL CONTRACT FOR 9352WAB300

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RSI Software Products 9351-SLRSRT INTERCHANGE FOR SOLARIS RUNTIME

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25C-A011N114 PowerFlex 527 2.2kW (3Hp) AC Drive

280-M35F-M1 ArmorConnect M35 Female Receptacle

FR-F740-30K 43.4KVA 57A 30KW 3相AC380V/50Hz/60Hz

1492-LG6 IEC Term Blck 8.1x65x38mm Spr Clp

1494G-BF3N-421 NEMA 1494G Enclosed Disconnect

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1585D-E4UBDE-4 Ethernet Media M12 Patchcord

1753-PCS-USBM GuardPLC RSLogix Guard PLUS USB MED S/W

1794-IE8XT Flex XT 8 Point Analog Input Module

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